In
the manufacturing of pharmaceuticals, encapsulation
refers to a range of techniques used to enclose medicines in a relatively
stable shell known as a capsule,
allowing them to be taken orally. Capsules are solid dosage form containing one
or more medicinal substances enclosed with in a small shell or container
prepared from suitable form of gelatin. They are of two types
Hard gelatin capsules: The basic empty capsule shells are
made up of the mixture of the gelatin, sugar and water. They are physically
hard. The capsules are made in two parts by dipping metal pins in the gelling
agent solution. Before use, the two halves are separated, the capsule is filled
with powder or more normally pellets made by the process of Extrusion &
Spheronization (either by placing a compressed slug of powder into one half of
the capsule, or by filling one half of the capsule with loose powder) and the
other half of the capsule is pressed on. With the compressed slug method,
weight varies less between capsules.
Soft gelatin capsules: These are prepared from shells of
gelatin to which glycerin or polyhydric alcohols such as sorbitol are added to
render the gelatin elastic or plastic like. Soft gelatin capsule can be an
effective delivery system for oral drugs, especially poorly soluble drugs. This
is because the fill can contain liquid ingredients that help increase
solubility or permeability of the drug across the membranes in the body. Liquid
ingredients are difficult to include in any other solid dosage form such as a
tablet. Soft gelatin capsules are also highly suited to potent drugs, where the
highly reproducible filling process helps ensure each Soft gelatin capsule has
the same drug content, and because the operators are not exposed to any drug
dust during the manufacturing process. Advantages are that they are easily
swallowed due to tasteless shell. Volatile drug substances and hygroscopic
drugs are better suited in soft gelatin capsules.
Tablet
is a mixture of active substance and excipient, usually in powder form, pressed
or compacted from a powder into a solid dose. The excipients can include
diluents, binders or granulating agents, glidants (flow aids) and lubricants to
ensure efficient tabletting; disintegrants to promote tablet break-up in the
digestive tract; sweeteners or flavors to enhance taste; and pigments to make
the tablets visually attractive. A polymer coating is often applied to make the
tablet smoother and easier to swallow, to control the release rate of the
active ingredient, to make it more resistant to the environment (extending its
shelf life), or to enhance the tablet's appearance. The compressed tablet is the most popular dosage form in use
today. About two-thirds of all prescriptions are dispensed as solid dosage
forms, and half of these are compressed tablets. A tablet can be formulated to
deliver an accurate dosage to a specific site; it is usually taken orally, but
can be administered sublingually, buccally, rectally or intravaginally. Medicinal tablets were originally made
in the shape of a disk of whatever color their components determined, but are
now made in many shapes and colors to help distinguish different medicines.
Tablets are often stamped with symbols, letters, and numbers, which enable them
to be identified. Sizes of tablets to be swallowed range from a few millimeters
to about a centimeter. Some tablets are in the shape of capsules, and are
called "caplets". Medicinal tablets and capsules are often called
pills. A pill is a small, round, solid pharmaceutical oral dosage form
that was in use before the advent of tablets and capsules. Pills were made by
mixing the active ingredients with an excipient such as glucose syrup in a
mortar and pestle to form a paste, then rolling the mass into a long
cylindrical shape and dividing it into equal portions, which were then rolled
into balls, and often coated with sugar to make them more palatable.
Types of tablet
Immediate release
tablets: The dosage
form is designed to release the drug substance immediately after ingestion.
Delayed release: The drug substance is not released
until a physical event has occurred, e.g., time elapsed, change in pit of
intestinal fluids, change in gut flora.
Chewable tablets: These are strong, hard tablets to
give good mouth feel. For example Lozenges Strong. These tablets are prepared
for local delivery to mouth or throat often prepared by a candy moulding
process.
Buccal tablets: These are designed to be placed in buccal
cavity of mouth for rapid action.
Sublingual tablets: These are placed under the tongue for
rapid dissolution.
Effervescent tablets: These are taken in water; the tablet
forms an effervescent, often pleasant-tasting drink.
Advantages of tablets are Cheapest to manufactured and easy to
pack, product identification is sample, and specialized profile products such
as enteric coated or delayed release product are available. Tablets have best
combined properties of chemicals, mechanical and microbiological stabilities.
INJECTIONS
Injections/injectables
refer to drugs taken via injection. An injection
is an infusion method of putting drug into the body, usually with a hollow
needle and a syringe. These are sterile pyrogen free preparations intended to be
administered parenterally.
An
ampoule is a small sealed single
dose vial which is used to contain medicine that must be protected from air and
contaminants. They are sealed by melting the thin top with an open flame, and
usually opened by snapping off the neck. The space above the chemical may be
filled with an inert gas before sealing. The walls of glass ampoules are
usually sufficiently strong to be brought into a glovebox without any
difficulty. A multi-dose vial is a vial of liquid medication intended for
parenteral administration that contains more than one dose of medication.
Advantages are, rapid response is obtained and can be used when patient is uncooperative,
or unconscious and when drug is unaffected by other route.
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